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During January 2008, there was a thread in the network news group
rec.aviation.soaring
with the subject
“Checklist for maintenance kit” started by Tuno (2NO). It said (in part);
I've seen some excellent lists on this forum for the pilot, glider, and landout/emergency kit. I'm wondering if anyone has developed a list for the tools, parts & materials to always have in the tow vehicle. I need to assemble a single toolbox that I can transfer between tow vehicles (I use a primary and two alternates).
What followed was a collection of great suggestions. I compiled, edited and sorted them for the benefit of all. Beyond glider maintenance, there are suggestions on what to bring along during a road trip to keep the vehicle and trailer operational. Let me know of any additional suggestions
(john@derosaweb.com).
Many thanks to the following people (RAS handles shown): ablackbu...@comcast.net, wannathermal@aim.com, Burt Compton - Marfa, Tim Newport-Peace, Martin Gregorie, Eric Greenwell, Bob Kuykendall, Roy Bourgeois, Nyal Williams, Larry Goddard, Ed Winchester, Darryl Ramm, Peter Wyld, bagmaker, TonyV, Tuno, DRN, 309, ContestID67
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The List
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Notes: The implication is that many of these items are spare, so I removed the word "spare" except in two cases. I didn't mention metric versus standard (SAE) as you should know what you need.
- 110VAC power inverter
- 3M adhesive cleaner
- Ballast bag repair kit
- Batteries for everything that is battery operated
- Belts for vehicle
- Bicycle inner tube (to fit wing wheel etc)
- Bicycle inner tube patch kit (for wing wheel tail dolly wheel etc)
- Bolt cutters
- Bondo & hardener
- Cable ties
- Catheters
- Chargers
- Claw style parts picker (snap-on make great ones)
- Connectors, battery, glider
- Drill (screwdriver), battery-powered preferred
- Drill bits
- Elastic cord (gear doors)
- Electric switches
- Electrical extension cord 100ft
- Electrical power strip
- First aid kit
- Flashlight
- Fluorescent or LED headlight
- Fuse holders
- Fuses (car and glider)
- Glider (spare)
- Glue, epoxy 5 or 15 minute
- Glue, super
- Glue, wood
- Ground sheet, tarp, yoga mat to lie on
- Hacksaw with small fine-tooth file
- Hammer, claw and ball peen
- Hand cleaner, waterless
- Heat shrink tubing
- Hi-visibility jacket
- Hoses (radiator) for vehicle
- Inspection mirror
- Instrument mounting screws
- Jumper cables
- Keys for all vehicles trailer hangar airport gate etc
- Light bulbs (car and trailer)
- Lighter
- Liquid Wrench
- Lithium grease
- Loctite 262
- Magnetic parts picker
- Mat, cheap yoga
- Money
- Multi-meter leads including alligator or fine clip on leads that allow you to use the multi-meter hands free while debugging things
- Multi-Meter with continuity checker
- Needle & thread (for the fabric parts)
- Nut drivers
- Nylon car tow rope etc
- Oil (motor, penetrating, 3-in-1)
- Padlock
- Pliers (gas and needle nose)
- Pneumatic tubing and connectors
- Propane powered soldering pencils
- Ring lugs, crimp
- Roadside assistance membership
- Rubber stoppers (to block pneumatic instrument lines)
- Rubbing and polishing compound
- Rum or whisky in a hip flask
- Sandpaper, 400-1200 grit
- Scissors
- Screwdriver bits
- Screwdrivers
- Screwdrivers, jewelers
- Seat pan screws and washers
- Short planks of wood
- Shovel, folding metal blade
- Snake bite kit
- Socket set, 1/4" drive
- Socket set, 3/8" drive
- Solder
- Soldering iron - butane preferred, or 110VAC or 12VDC
- Survival gear
- Splices, crimp
- Tail wheel items
- Tail wheel with tire already mounted
- Tape, 400 mph
- Tape, cloth and/or wide wing seal type tape
- Tape, electrical
- Tape, gaffers
- TE probe
- Tie down kit for glider and/or trailer.
The Claw is great.
- Tire (spare)
- Tire, air compressor 12V or foot pump
- Tire, inner tubes
- Tire, plug kit for the trailer tires
- Tire, pressure gauge
- Tire, valve caps (metal)
- Tire, valve removal tool
- Tire, valve stem extension
- Tools required to adjust the main gear brake
- Tow out gear, glider
- Tow straps
- Towels, cloth, paper, rags
- Transmission fluid
- Vehicle service manual
- Water
- Water pump for the vehicle
- WD-40
- Wing pins
- Wingtip skids
- Wire crimper
- Wire cutter
- Wire, aviation stainless safety 0.032"
- Wire, fencing
- Wire, Tefzel, different gauges
- Wrecking bar
- Wrenches, adjustable
- Wrenches, hex/allen
- Wrenches, open end and box
- Yaw string
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