Glider Maintenance Tool Box


Background
During January 2008, there was a thread in the network news group rec.aviation.soaring with the subject “Checklist for maintenance kit” started by Tuno (2NO). It said (in part);

I've seen some excellent lists on this forum for the pilot, glider, and landout/emergency kit. I'm wondering if anyone has developed a list for the tools, parts & materials to always have in the tow vehicle. I need to assemble a single toolbox that I can transfer between tow vehicles (I use a primary and two alternates).

What followed was a collection of great suggestions. I compiled, edited and sorted them for the benefit of all. Beyond glider maintenance, there are suggestions on what to bring along during a road trip to keep the vehicle and trailer operational. Let me know of any additional suggestions (john@derosaweb.com).

Many thanks to the following people (RAS handles shown): ablackbu...@comcast.net, wannathermal@aim.com, Burt Compton - Marfa, Tim Newport-Peace, Martin Gregorie, Eric Greenwell, Bob Kuykendall, Roy Bourgeois, Nyal Williams, Larry Goddard, Ed Winchester, Darryl Ramm, Peter Wyld, bagmaker, TonyV, Tuno, DRN, 309, ContestID67


The List
Notes: The implication is that many of these items are spare, so I removed the word "spare" except in two cases. I didn't mention metric versus standard (SAE) as you should know what you need.
  • 110VAC power inverter
  • 3M adhesive cleaner
  • Ballast bag repair kit
  • Batteries for everything that is battery operated
  • Belts for vehicle
  • Bicycle inner tube (to fit wing wheel etc)
  • Bicycle inner tube patch kit (for wing wheel tail dolly wheel etc)
  • Bolt cutters
  • Bondo & hardener
  • Cable ties
  • Catheters
  • Chargers
  • Claw style parts picker (snap-on make great ones)
  • Connectors, battery, glider
  • Drill (screwdriver), battery-powered preferred
  • Drill bits
  • Elastic cord (gear doors)
  • Electric switches
  • Electrical extension cord 100ft
  • Electrical power strip
  • First aid kit
  • Flashlight
  • Fluorescent or LED headlight
  • Fuse holders
  • Fuses (car and glider)
  • Glider (spare)
  • Glue, epoxy 5 or 15 minute
  • Glue, super
  • Glue, wood
  • Ground sheet, tarp, yoga mat to lie on
  • Hacksaw with small fine-tooth file
  • Hammer, claw and ball peen
  • Hand cleaner, waterless
  • Heat shrink tubing
  • Hi-visibility jacket
  • Hoses (radiator) for vehicle
  • Inspection mirror
  • Instrument mounting screws
  • Jumper cables
  • Keys for all vehicles trailer hangar airport gate etc
  • Light bulbs (car and trailer)
  • Lighter
  • Liquid Wrench
  • Lithium grease
  • Loctite 262
  • Magnetic parts picker
  • Mat, cheap yoga
  • Money
  • Multi-meter leads including alligator or fine clip on leads that allow you to use the multi-meter hands free while debugging things
  • Multi-Meter with continuity checker
  • Needle & thread (for the fabric parts)
  • Nut drivers
  • Nylon car tow rope etc
  • Oil (motor, penetrating, 3-in-1)
  • Padlock
  • Pliers (gas and needle nose)
  • Pneumatic tubing and connectors
  • Propane powered soldering pencils
  • Ring lugs, crimp
  • Roadside assistance membership
  • Rubber stoppers (to block pneumatic instrument lines)
  • Rubbing and polishing compound
  • Rum or whisky in a hip flask
  • Sandpaper, 400-1200 grit
  • Scissors
  • Screwdriver bits
  • Screwdrivers
  • Screwdrivers, jewelers
  • Seat pan screws and washers
  • Short planks of wood
  • Shovel, folding metal blade
  • Snake bite kit
  • Socket set, 1/4" drive
  • Socket set, 3/8" drive
  • Solder
  • Soldering iron - butane preferred, or 110VAC or 12VDC
  • Survival gear
  • Splices, crimp
  • Tail wheel items
  • Tail wheel with tire already mounted
  • Tape, 400 mph
  • Tape, cloth and/or wide wing seal type tape
  • Tape, electrical
  • Tape, gaffers
  • TE probe
  • Tie down kit for glider and/or trailer. The Claw is great.
  • Tire (spare)
  • Tire, air compressor 12V or foot pump
  • Tire, inner tubes
  • Tire, plug kit for the trailer tires
  • Tire, pressure gauge
  • Tire, valve caps (metal)
  • Tire, valve removal tool
  • Tire, valve stem extension
  • Tools required to adjust the main gear brake
  • Tow out gear, glider
  • Tow straps
  • Towels, cloth, paper, rags
  • Transmission fluid
  • Vehicle service manual
  • Water
  • Water pump for the vehicle
  • WD-40
  • Wing pins
  • Wingtip skids
  • Wire crimper
  • Wire cutter
  • Wire, aviation stainless safety 0.032"
  • Wire, fencing
  • Wire, Tefzel, different gauges
  • Wrecking bar
  • Wrenches, adjustable
  • Wrenches, hex/allen
  • Wrenches, open end and box
  • Yaw string
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